Engineered for Maximum Uptime and Reliability.

The operational cost of an electrophoresis production line has several key components. The largest are typically energy (for heating tanks and the oven) and paint consumption. Other costs include water usage, chemical consumption for pretreatment, waste disposal, and labor. A well-designed, modern line from TIMS is engineered to minimize all these costs. Energy-efficient ovens, closed-loop rinse systems that reduce water use, automated chemical dosing that prevents waste, and high paint transfer efficiency all contribute to a lower total cost of ownership. When evaluating an electrophoresis production line, it's crucial to look beyond the initial purchase price and analyze these long-term operational savings.

When choosing an electrophoresis production line, a key decision is between a continuous conveyorized line and a hoist-based (or batch) line. A conveyorized line is ideal for high-volume production of similar parts, offering maximum throughput and efficiency. A hoist line is better suited for lower volumes or a high mix of different parts. It offers greater flexibility, as each carrier can have its own custom process recipe (e.g., different immersion times or voltages). A hoist line is also generally more compact. TIMS has extensive experience in designing both types of electrophoresis production line and can engineer the optimal solution based on your specific production needs.

Not all manufacturing facilities have the space for a massive, automotive-style E-coat system. For these applications, a compact electrophoresis production line is the ideal solution. At TIMS, we design space-efficient systems, such as programmable hoist lines. Instead of a long, continuous conveyor, a hoist system uses an overhead crane to move parts between a series of tanks arranged in a tight footprint. This "smart batch" approach provides all the process control and quality benefits of a larger line but is perfectly suited for lower volume production or facilities where floor space is at a premium. This makes the superior protection of an electrophoresis production line accessible to a wider range of manufacturers.

The curing oven is the final and critical stage of an electrophoresis production line. Its function is to bake the applied E-coat film, causing the epoxy or acrylic resins to cross-link and form a hard, durable, and corrosion-resistant surface. This requires precise temperature control. If the part is under-cured, the finish will be soft and lack durability. If it's over-cured, it can become brittle and discolored. A modern TIMS curing oven uses multiple zones of control and a combination of infrared and convection heating to ramp the part to the correct temperature and hold it there for the precise amount of time required for a full cure, ensuring maximum performance from the coating.